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Risk managementRevised: Health and safety: risk management

by Dr Tony Boyle
£57 softback 556 pages
ISBN 978 0 901357 41 0

 

Hierarchies of risk control measures

In any given set of circumstances, some risk control measures will be 'better' than others and it is obviously preferable to use the 'best' option. However, there are various different criteria which can be used to define 'best', including:

  • The number of people protected by the risk control measure. In general, it is better to use a risk control measure which will protect everyone who could be exposed to the hazard, rather than relying on individuals to provide their own protection. For example, it is better to put a soundproof enclosure around a noisy machine than to expect everyone who might be exposed to the machine's noise to wear hearing protection.
  • The extent to which the continuing effectiveness of the risk control measure relies on human behaviour. In general, it is preferable to have risk control measures which, apart from any necessary maintenance, operate without human intervention. When a risk control measure relies on the actions of people, it is inevitable that on some occasions it will not be used, either deliberately or inadvertently.
  • The extent to which the risk control measure requires testing, maintenance, cleaning, replacement and so on. All of these required activities rely on human intervention and can, therefore, fail. This reduces the likelihood that the risk control measure will continue to be effective.
  • The cost of the risk control measure. Ideally, the cost should be calculated over the whole of the time for which risk control is required, since some risk control measures have a low installation cost but are expensive to maintain, while others have higher installation costs but are cheaper to maintain. This aspect of risk control measures is dealt with in more detail later in this chapter.
  • And, last but not least, the extent to which the risk control measure reduces the risk. Ideally a risk control measure, or combination of measures, will reduce the risk to near zero, but this may not be achievable in practice.

When deciding on the 'best' risk control measures, we need to arrive at a compromise between all the demands listed above, since they are often in competition. However, a critical issue for a measure's long-term effectiveness is the extent to which it relies on human beings continuing to carry out particular activities. For this reason, a number of risk control hierarchies have been developed which are based on this criterion. Six of these hierarchies are described next.

Hierarchy 1: Technical, procedural and behavioural

This hierarchy has three categories:

1.    Technical risk control measures, including machinery guarding, various forms of fencing, and different types of ventilation. In general, these types of measure can be designed and installed so that they have the minimum reliance on people doing what they are supposed to do.

2.    Procedural risk control measures, including systems of work and maintaining plant, equipment and so on in a safe condition. Where the procedures are well designed and their implementation is effectively monitored, these measures can be successful, but they do rely on, for example, people keeping to work procedures and remembering to carry out the necessary maintenance work.

3.    Behavioural risk control measures, including information and training. These measures rely for their effectiveness on a number of things, including the appropriateness of the information or training, the extent to which it is understood, and the extent to which this understanding is put into practice. As a category, therefore, it is the one which is most prone to failure as a result of people not doing what they are supposed to do.

Hierarchy 2: Elimination to PPE

This hierarchy has six categories:

1.      Eliminate hazard at source – for example:

  • use a non-hazardous substance instead of a hazardous one
  • stop using a noisy machine.

2.      Reduce hazard at source – for example:

  • use a substance less hazardous than the one used at present
  • replace a noisy machine with a quieter one.

3.      Remove person from hazard – for example:

  • use unattended robots for paint spraying
  • do not allow people to work near noisy machines.

4.      Contain hazard by enclosure – for example:

  • do all painting in a proper, enclosed painting bay
  • put soundproofing round a noisy machine.

5.      Reduce employee exposure – for example:

  • four people exposed for two hours each, not one person for eight hours – applies to exposure to substances or noise.

6.      PPE – for example:

  • gloves or goggles for substances and hearing protection for noise.

Hierarchy 3: HSG65

The following extract is from HSG65's advice on risk control hierarchies:

The following is a summary of the preferred hierarchy of risk control principles:

  • Eliminate risks by substituting the dangerous by the inherently less dangerous, eg: use less hazardous substances;
  • substitute a type of machine which is better guarded to make the same product;
  • avoid the use of certain processes, eg by buying from subcontractors.
  • Combat risks at source by engineering controls and giving collective protective measures priority, eg:
  • separate the operator from the risk of exposure to a known hazardous substance by enclosing the process;
  • protect the dangerous parts of a machine by guarding;
  • design process machinery and work activities to minimise the release of, or to suppress or contain, airborne hazards;
  • design machinery which is remotely operated and to which materials are fed automatically, thus separating the operator from danger areas.
  • Minimise risk by:
  • designing suitable systems of work;
  • using personal protective clothing and equipment – this should be only be used as a last resort.

The hierarchy reflects the fact that eliminating and controlling risk by using physical engineering controls and safeguards is more reliable than relying solely on people.

Hierarchy 4: Airborne hazardous substances

1.    There are various hierarchies which have been devised specifically for controlling risks from airborne hazardous substances. They can be summarised as follows:

2.    eliminate the need for the hazardous substances by, for example, redesigning the process

3.    substitute a less hazardous substance for the substance currently being used

4.    isolate or enclose the process in which the hazardous substance is used

5.    local exhaust ventilation

6.    general or dilution ventilation

7.    PPE

8.    reduce exposure time

9.    personal hygiene (for example a ban on eating and drinking in contaminated areas, providing washing facilities, and disposing of contaminated PPE).

Hierarchy 5: Management Regulations

The hierarchy given below is quoted from the UK's Management of Health and Safety at Work Regulations 1999. Where an employer implements any preventive and protective measures, he or she must do so on the basis of the principles set out in Schedule 1 of the Regulations, which are:

1.    avoiding risks;

2.    evaluating the risks which cannot be avoided;

3.    combating risks at source;

4.    adapting the work to the individual, especially as regards the design of workplaces, the choice of work equipment and production methods, with a view, in particular, to alleviating monotonous work and work at a predetermined work rate and to reducing their effect on health;

5.    adapting to technical progress;

6.    replacing the dangerous by non-dangerous or less dangerous;

7.    developing a coherent overall prevention policy which covers technology, organisation of work, working conditions, social relationships and the influence of factors relating to the working environment;

8.    giving collective protection measures priority over individual protective measures; and

9.    giving appropriate instructions to employees.

Hierarchy 6: BS OHSAS 18001

BS OHSAS 18001 requires that:

...consideration shall be given to reducing the risks according to the following hierarchy:

1.    elimination;

2.    substitution;

3.    engineering controls;

4.    signage/warnings and/or administrative controls;

5.    personal protective equipment.

In practice, it is not really important which hierarchy is used in selecting a risk control measure or combination of measures. What is important is that you recognise that some types of risk control measure are more effective in the long term than others, and that you take this into account when deciding which measures to recommend.

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